Russell C. Campbell Company HVAC and Environmental Systems Engineering

 
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Russell C. Campbell Company HVAC and Environmental Systems Engineering
 


Campbell Engineering & Associates.
Walworth, NY 14568

HVAC and Environmental Systems Engineering

  • Testing
  • Adjusting
  • Balancing
  • Consulting

    Phone:
    609-577-0835
air balancing, water balancing, HVAC, testing, adjusting, balancing, field engineer, consulting engineer, Pharmaceutical, HVAC validation, hospital, laboratory, fume hood testing, air balancing, water balancing, hydronic balancing, laboratory ventilation, HVAC troubleshooting, HVAC engineer, HVAC consultant, HVAC expert, ventilation engineer, air conditioning engineer, ventilation consultant, ventilation expert, commissioning, mechanical systems, process, chillers, pumps, cooling towers, boilers, piping, cooling, central chiller plants, IAQ, indoor air quality, investigations, humidity, temperature, central chilled water plants, primary/secondary pumping, fans, fan testing, pump testing, industrial ventilation, industrial process, HVAC design, HVAC, ventilation troubleshooting, clean room testing, HEPA filter testing, DOP testing, ASHRAE 110 testing, energy engineering, energy audits, energy management, measurement and verification, exhaust, exhaust fans, pressure differential testing, consultant, expert witness, troubleshooting, failure, heating, ventilating, air conditioning, contamination control, bioterrorism, terrorism, shelters, air flow survey, water flow survey, flow survey, TAB, TAB engineer, air balancing engineer, PE, certified, NEBB, AABC, SMACNA, HVAC construction, mechanical engineer, expert witness, laboratory fume hood testing


RUSSELL C. CAMPBELL, P.E. DESIGN EXPERIENCE

PARTIAL LISTING OF HVAC AND UTILITIES DESIGN PROJECTS

Typical project involvement is complete from initial study and concept through final commissioning with all engineering and commissioning work self-performed.

Project at B.F. Goodrich Corporation Gasket Manufacturing Plant in Palmyra, NY:
Project scope included design of:
ˇ 20,000 CFM low velocity supply air distribution system for 30 air change per hour solvent environment with ambient velocities not exceeding 30 FPM on work floor.
ˇ 20,000 CFM HVAC system for production area

Project for Grahm Packaging Blow Molding Facility in Bordentown, NJ:
Project scope included design of:
ˇ 250 ton central process chilled water system with three-tier decoupled pumping circuits to provide chilled water at multiple temperatures and presures.
ˇ 500 ton tower water system upgrade to facilitate balancing and reduce total energy use.

Project for Quebecor Printing Facility in Atglen, PA:
Project scope included design of:
ˇ 400 cooling tower free cooling expansion to 1200 ton central chilled water plant with conversion of air cooled process chillers to central plant and interconnection of two site central chilled water plants.

Simon Properties Shopping Mall in Livingston, NJ:
Project scope included design of:
ˇ 1800 ton central chiller plant
ˇ 4320 GPM primary/secondary pumping system
ˇ Conversion of direct expansion rooftop units to central waterside utilities.
ˇ 500 GPM dual temperature hydronic system.

Project at Mobil Chemical facility in Arlington, TX:
Project scope included design of:
ˇ 700 ton central chilled water plant with chillers, pumps, hydronic air control, and distribution system piping.
ˇ 1,000 ton central process cooling tower water system with cooling towers, pumps, piping, hydronic air control, plate heat exchanger, and temperature controls.
ˇ 120,000 CFM central ventilation system including air handling units, exhaust fans, and duct systems.

Project at Mobil Chemical facility in Temple, TX (East plant):
Project scope included design of:
ˇ 2,800 ton central chilled water plant with chillers, pumps, and piping system.
ˇ 6,700 GPM primary/secondary chilled water distribution system with pumps, piping, hydronic air control and integration with existing plant system.
ˇ 4,000 ton central cooling tower water system with towers, pumps, and piping.
ˇ 1,000 CFM compressed air distribution piping system.
ˇ 100,000 CFM central air conditioning system with air handling units and ducted air distribution system.
ˇ Chiller plant control system.
ˇ 2400 square foot mechanical room expansion.

Project at Mobil Chemical facility in Jacksonville, IL:
Project scope included design of:
ˇ 700 ton central chilled water plant expansion with chiller, piping, and chilled water distribution pump upgrade.
ˇ Two 1,200 GPM chilled water secondary distribution systems with pumps, piping, and control valves supporting two 60,000 square foot manufacturing building additions.
ˇ 700 ton cooling tower addition with tower pumps and piping.
ˇ 280,000 CFM positive pressurization ventilation system with supply fans, exhaust fans, temperature controls and pressurization controls.
ˇ Two 50,000 CFM central air conditioning systems with air handlers, ducted air distribution systems and temperature controls.
ˇ 4,000 CFM central compressed air system with air compressors, filters, dryers, accumulators, and piping distribution system.
ˇ Process-specific fume hood designs.
ˇ Two 5,000 CFM high velocity process exhaust systems with fans and ducted distribution systems.
ˇ 50 process cooling heat exchanger secondary circuits with heat exchangers, pumps, hydronic air control, piping, and temperature controls.
ˇ 50 BHP high pressure steam boiler humidification system with boiler, feed water system, chemical treatment system, steam injection manifolds, and controls.
ˇ Two sterile process water systems with pumps, distribution piping, ozone sterilization, particulate filtration, and wastewater handling system.
ˇ Proprietary process air handling systems with air handlers, exhaust fans, duct distribution systems, volumetric flow controls, temperature controls, and process control interfaces.
ˇ 180 ton process cooling tower water system with pumps, piping, hydronic air control, temperature controls, and process control interfaces.

Project at Mobil Chemical facility in Temple, TX:
Project scope included design of:
ˇ 2,100 ton central chilled water plant expansion with chillers and piping.
ˇ 5,000 GPM chilled water system conversion to primary/secondary distribution with pumps and piping.
ˇ 3,000 ton central cooling tower water system upgrade with pumps, towers, and piping.
ˇ 2,400 square foot mechanical room expansion.

Project at Mobil Chemical facility in Frankfort, IL:
Project scope included design of:
ˇ 1,000 ton chilled water plant centralization with chillers, pumps, and distribution piping.
ˇ Chilled water distribution piping system upgrade.
ˇ 1,000 ton cooling tower system expansion with towers, pumps, and piping.
ˇ 1,200 square foot mechanical room expansion with ventilation upgrade including exhaust fans, supply air intakes, refrigerant vapor detection equipment, and controls.

Project at Mobil Chemical facility in Bakersfield, CA:
Project scope included design of:
ˇ 1,200 ton central chilled water plant with chillers, pumps, piping, and control system.
ˇ 1,200 ton cooling tower system with towers, pumps, and piping.
ˇ 2,900 GPM primary/secondary chilled water distribution system with pumps, piping, flow controls, and temperature controls.
ˇ Plant-wide process cooling system piping replacement.

Project at Mobil Chemical facility in Winchester, VA:
Project scope included design of:
ˇ 100 BHP high pressure steam plant with boilers, feedwater pumps, condensate pumps, steam piping, condensate piping, and chemical treatment system.
ˇ Process steam distribution system with steam piping, condensate piping, local condensate pumps, and steam traps.
ˇ Ten 2-stage pneumatic conveying systems with material handling fans, ductwork, cyclones, and effluent air filtration.
ˇ 100,000 CFM ventilation system with fans, duct distribution system, and outside air intakes.
ˇ 10 process exhaust systems with fans and ductwork.
ˇ Process-specific fume hood designs.

Project at Mobil Chemical facility in Covington, GA:
Project scope included design of:
ˇ 800 ton chilled water plant expansion with chillers, pumps, and distribution piping system.
ˇ 1,100 ton cooling tower system expansion with towers, pumps, piping, and process-integrated temperature controls.
ˇ 2 process cooling water secondary distribution systems with pumps, piping, and temperature controls.
ˇ 30,000 CFM air conditioning system addition with air handling unit, ducted air distribution system, and temperature controls.
ˇ 60,000 CFM general ventilation system with air handling units, exhaust fans, and temperature controls.
ˇ Process-specific fume hood designs.
ˇ Compressed air piping distribution system expansion.

Project at Tenneco facility in Bakersfield, CA:
Project scope included design of:
ˇ 400 ton chiller plant expansion with chiller, pump upgrade, and piping.
ˇ Manufacturing area piping capacity increase.
ˇ Cooling tower capacity increase.
ˇ Chiller plant control system upgrade

Project at Tenneco facility in City of Industry, CA:
Project scope included design of:
ˇ 650 ton cooling tower upgrade with tower, pumps, and piping.
ˇ 650 ton process cooling system including plate heat exchanger, closed-loop secondary water distribution system with pumps, hydronic air control, and piping system.

Project at Tenneco facility in Temple, TX:
Project scope included design of:
ˇ 1800 ton cooling tower upgrade with towers, pumps, and piping.
ˇ Mechanical room ventilation upgrade with exhaust fans, controls, refrigerant vapor detection, and outside air intakes.
ˇ 1350 ton chiller plant expansion with chiller, chiller pumps, and piping.
ˇ 6000 CFM compressed air system upgrade with compressor, piping, air dryer, air filtration, and waste oil-water separation.

Project at Tenneco facility in Jacksonville, IL:
Project scope included design of:
ˇ 2,100 ton central chilled water plant with chillers, pumps, and piping.
ˇ 5,300 GPM primary/secondary chilled water distribution system with pumps and piping.
ˇ 3,000 ton central cooling tower system with towers, pumps, piping, and reservoir.
ˇ 1,000 ton free cooling system with plate heat exchanger, pumps, and piping.
ˇ Chiller plant and free cooling system control system.
ˇ Mechanical room expansion and ventilation upgrade with fans, unit heaters, refrigerant vapor detection, outside air intakes, ductwork and controls.

Project at industrial facility in Beech Island, SC:
Project scope included design of:
ˇ 1,500 ton central chilled water plant with chillers, pumps, and piping.
ˇ 3,600 GPM primary/secondary chilled water distribution system with pumps and piping.
ˇ 1,500 ton central cooling tower system with towers, pumps, and piping.
ˇ Chiller plant control system.
ˇ Mechanical room expansion and ventilation upgrade with fans, unit heaters, refrigerant vapor detection, outside air intakes, ductwork and controls.
ˇ 160 HP central plant vacuum system with vacuum pumps, piping, receivers, and controls.
ˇ 1,170 HP central compressed air system with centrifugal compressors, screw compressors, piping, filtration, receivers, controls, and cooling water system.
ˇ 20,000 CFM manufacturing area HVAC system.

Project at industrial facility in Clayton, NJ:
Project scope included design of:
ˇ 95,000 CFM central exhaust system for aluminum rolling mills' fume hoods with duct system, control system, fan, and effluent scrubber.

Project at industrial facility in City of Industry, CA:
Project scope included design for expansion of:
ˇ 1300 ton cooling tower upgrade with tower, pumps, and piping.
ˇ 1300 ton process cooling system including plate heat exchanger, closed-loop secondary water distribution system with pumps, hydronic air control, and piping system.

Project at industrial facility in Temple, TX:
Project scope included design of:
ˇ 2350 ton cooling tower upgrade with towers, pumps, and piping.
ˇ Mechanical room ventilation upgrade with exhaust fans, controls, refrigerant vapor detection, and outside air intakes.
ˇ 1,500 ton chiller plant expansion with chiller, chiller pumps, and piping.
ˇ 10,000 CFM compressed air system expansion and centralization with compressor, piping, air dryer, air filtration, controls, and waste oil-water separation.
ˇ 1100 CFM central vacuum system expansion with vacuum pump, piping, and controls.

Project at industrial facility in Frankfort, IL:
Project scope included design of:
ˇ 1,200 ton central chilled water plant expansion with chillers, pumps, and piping.
ˇ 2,880 GPM primary/secondary chilled water distribution system with pumps and piping.
ˇ 2,000 ton central cooling tower system with towers, pumps, and piping.
ˇ 1,000 ton free cooling system with plate heat exchanger, pumps, and piping.
ˇ Chiller plant and free cooling system control system.
ˇ Mechanical room expansion and ventilation upgrade with fans, unit heaters, refrigerant vapor detection, outside air intakes, ductwork and controls.

Project at industrial facility in City of Industry, CA:
Project scope included design of:
ˇ 165,000 CFM central evaporative cooling HVAC system serving entire production plant including air handling equipment and air distribution system.

Project at industrial facility in Farmington, NY:
Project scope included design of:
ˇ 120 ton central chilled water plant with chiller, piping, and chilled water distribution pumps.
ˇ 288 GPM chilled water secondary distribution systems with pumps, piping, and control valves supporting process and 20,000 square foot manufacturing building construction.
ˇ 120 ton cooling tower addition with tower pumps and piping.
ˇ 20,000 CFM central air conditioning systems with air handlers, ducted air distribution systems and temperature controls.
ˇ 565 CFM central compressed air system with air compressors, filters, dryers, accumulators, and piping distribution system.
ˇ Process-specific fume hood designs.
ˇ 2,000 CFM high velocity process exhaust systems with fans and ducted distribution systems.
ˇ 12 process cooling heat exchanger secondary circuits with heat exchangers, pumps, hydronic air control, piping, and temperature controls.
ˇ 40,000 CFM air rotation, gas-fired heating system with upgraded filtration.
ˇ Sterile process water systems with pumps, distribution piping, ozone sterilization, particulate filtration, and wastewater handling system.

Project at industrial facility in Winchester, VA:
Project scope included design of:
ˇ 540 ton central chilled water plant with chillers, pumps, piping, and control system.
ˇ 900 ton cooling tower system with towers, pumps, and piping.
ˇ 1,296 GPM primary/secondary chilled water distribution system with pumps, piping, flow controls, and temperature controls.
ˇ Plant-wide process cooling system piping replacement.

Project at Tenneco Technical Center in Canandaigua, NY
Project scope included design of:
ˇ Laboratory HVAC for chemistry, analytical, and process research laboratories.
ˇ Laboratory and process fume hood systems.
ˇ 120 ton HVAC chilled water system.
ˇ 80 ton process chilled water system
ˇ 300 ton process and condenser water cooling tower system.
ˇ Heating and ventilating system for 30,000 square foot pilot plant.

 


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